Steve Williams 
sbw → switches August 28, 2001

Switch Ratings, Fast-Ons

Photo of two original switches.
Two Carling switches removed from the orange airplane, a 1971 AA1A, after 25 years in service.

Photo of replacement switches with FAA-PMA certificate from FletchAir.
New FAA-PMA replacement switches, available from FletchAir.

Photo of three fast-on spade terminals.
High-quality fast-on spade terminals, available from The AeroElectric Connection. Note the metal sleeve, which captures the wire insulation for excellent vibration resistance. The dimple visible in the center of the terminal at left mates with the hole in the switch terminal, locking the connection securely in place.

The Carling rocker switches used in the Grumman line of light aircraft are not DC rated. Thirty years of experience in the field has shown these switches hold up well in general, but eventually break down due to age and heat, especially in the high-current circuits: Landing Light, Flashing Beacon, and Pitot Heat.

A cheap and easy solution is to replace the switches every two years or so. Replacements are available from FletchAir.

Despite that simple solution, some members prefer to modify the instrument panel to accept more expensive, DC-rated toggle switches. That's a fine solution, but when selecting a replacement switch, consider one that uses Fast-On terminals, as did the original Carling switch. Solder or screw terminals can decrease serviceability and reliability.

Suitable toggle switches with Fast-On terminals are available from the AeroElectric Connection through B&C Specialty Products.

Bob Nuckolls of The Aeroelectric Connection has written some very good articles on switch ratings and Fast-On terminals:

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